Solid-State Relay Expansion

AXON Solid-State Relay

32 solid-state outputs on the AXON RS-485 bus
AXON SSR-32In development — pilot by arrangement

A 32-channel solid-state output board for the AXON RS-485 bus. It exists for cabinets that switch many loads, often, for years — no contacts to wear, and one bus message for a whole channel group.

32 solid-state channels
Addressed RS-485 bus node
Per-channel + group commands
12 or 24 V DC supply
AXON SSR-32 — 32 solid-state outputs on the AXON RS-485 bus
32channels
Solid-state outputs
RS-485
Addressed AXON bus
12 / 24V DC
Supply input
1message
Group command, one frame
Hold
State on master-link loss
Overview

Many outputs, no contacts to wear out

AXON SSR-32 is the high-density output node of the AXON system. It sits on the AXON RS-485 bus, receives addressed commands from the master, and switches up to 32 independent solid-state channels — then reports the actual channel state back so the master supervises rather than assumes. Where RBN-2 covers two electromechanical channels right next to a load, SSR-32 covers the opposite case: many channels in one cabinet, switching often, for years. It does not read cards, authenticate users, or hold access policy. The master decides; SSR-32 executes.

Solid-state switching is a deliberate trade. There is no armature to fatigue, no contacts to pit, no spring to lose tension, so mechanical cycle life is effectively unlimited and the switching event takes microseconds. In return the elements have a non-zero on-state voltage drop, dissipate heat proportional to channel current, and need care with inrush, dV/dt and transients. For access outputs that cycle tens of thousands of times a year over a ten-year install, the contact-wear arithmetic gets uncomfortable. SSR-32 swaps a wear problem for a thermal-and-protection problem — one you engineer once, at design time.

The board is in development. What is fixed: 32 solid-state channels, RS-485 bus communication, per-channel and group command modes, and 12 V or 24 V DC supply. What is still in validation: per-channel current rating, AC-mains switching capability, thermal derating curves, isolation voltage and bus-level command authentication. Specify the architectural role in tenders — 32-channel solid-state expansion on the AXON bus — but do not pin electrical ratings until the production datasheet is published. Pilot integrations on planned installs are possible by direct arrangement with AXON.

Key capabilities

What the board does for the site

32 solid-state channels per board

Thirty-two outputs on one board, each with its own A/B terminal pair and a per-channel status LED. No mechanical contacts, so no contact bounce, no chatter and no wear-driven maintenance. Failures, when they happen, are thermal or transient-driven — and typically confined to the single affected channel.

Addressed RS-485 bus node

Same physical layer as the rest of the AXON bus family: half-duplex RS-485 with direction control, one transceiver type, one termination discipline. Each board has its own bus address; the master targets a board, then a channel or group within it. Frames not addressed to the board are ignored.

Per-channel and group commands

Per-channel commands carry a channel index and duration — the common case of one credential, one floor or one door. Group commands carry a group identifier mapped at commissioning to a configured channel set, so cascade unlocks, lighting scenes and multi-floor authorisations are one message instead of thirty-two.

Supervised state reporting

After every command SSR-32 reports the actual channel state back to the master. The master supervises rather than assumes, which is what makes a relay board part of an access system: a stuck-on or stuck-off channel shows up in the master log instead of being discovered on site months later.

Hold-on-loss, CRC-checked frames

If the master link is lost, the default is to hold the last commanded state — the board never releases or triggers outputs on its own. Individual bus addressing and CRC-protected framing mean stray bytes or corrupted commands are dropped rather than partially executed.

12 V or 24 V DC supply

12 V matches the rest of the AXON family; 24 V is the standard control DC in industrial and elevator machine-room cabinets. The board accepts either without an external converter. Size the supply for realistic worst-case concurrent channel engagement, not for nominal quiet operation.

How it works

From master decision to switched load

Master decides

The AXON master applies credential, schedule, lockdown and group policy, and resolves which output channels must engage and for how long.

Command on RS-485

An addressed frame goes out on the bus: channel index plus duration, or a group identifier that maps to a configured channel set on the board.

Channels engaged

SSR-32 checks its address, parses the command, and its gate drivers turn on the targeted solid-state elements — microseconds for the switching event itself.

State reported, released

The board reports actual channel state back to the master. On a release command or expiry of the configured duration, the channel set turns off.

On loss of the master link the board holds the last commanded state; it never releases or triggers outputs on its own. Frames are CRC-protected, so a corrupted command is dropped rather than partially executed. Group definitions live on the board and are commissioning data — keep them with the install documentation.
Communication Architecture

Why a 32-channel actuator lives on RS-485

Bus

AXON RS-485 bus

SSR-32 sits on the same RS-485 bus as RBN-2 relay nodes, reader nodes and the master tier. Linear backbone, short stubs, 120 Ω termination at the two physical ends only, shielded twisted pair daisy-chained through the cabinet. Each board carries its own address; the rest of the bus ignores traffic that is not for it.

TIA-485-A · half-duplex · 120 Ω ends
Why not parallel I/O or Ethernet

One twisted pair per cabinet

Parallel I/O ribbon does not scale past one cabinet — every output board would need a wide ribbon back to the master. Ethernet per output board adds switch ports, an IP plan and a per-board security surface for what is fundamentally a set-channel-state command. Addressed RS-485 framing carries that on a single pair with simple termination.

Addressed frames · CRC-protected
Command model

Board, then channel or group

The master targets a board, then a channel or a group within it. Per-channel frames carry index and duration; group frames carry a group identifier resolved on the board to a configured set. The exact frame layout, CRC and group address space are part of the in-development specification and follow the other AXON RS-485 expansion nodes.

Per-channel · group · state report
Technical specifications

The numbers, from the datasheet

Design-intent values from the engineering deep-dive. Per-channel electrical ratings, AC capability, isolation voltage and thermal derating are still in validation and are deliberately not listed.

32channels
Solid-state outputs, no contacts
RS-485
Addressed AXON bus node
12 / 24V DC
Supply, no external converter
System01
RoleOutput expansion node — does not decide
Channels32 solid-state, no mechanical contacts
Command modesPer-channel (index + duration) and group
State reportingActual channel state back to the master
Link-loss behaviourHold last commanded state
Channel variants32 SSR (16 SSR listed in catalogue)
StatusIn development — pilot by arrangement
Connectivity02
BusAXON RS-485 bus (TIA-485-A)
ModeHalf-duplex with direction control
AddressingUnique bus address per board
FramingAddressed frames, CRC-protected
Termination120 Ω at the two physical bus ends only
CableShielded twisted pair, daisy-chained
Outputs03
Channels32, each with an A / B terminal pair
Switching elementSolid-state, IEC 62314 class
Switching eventMicroseconds
IsolationPer-channel optical isolation (target)
Load classTreat as DC-output until AC ratings publish
IndicatorsPer-channel LED, commanded state
Power04
Input12 V DC or 24 V DC
SizingWorst-case concurrent channel engagement
ThermalHeatsink area; allow airflow above board
Security & fault handling05
AddressingStray bus bytes cannot engage outputs
GroupsDefined at commissioning, not open masks
Frame integrityCRC — corrupted frames dropped
Message authenticationBus-level auth in development
Over-current shutoffPer-channel sensing under design
Installation & mechanical06
MountingVertical, ventilated cabinet preferred
TerminalsPer-channel blocks, 32 output pairs
Load wiringOne load per pair; segregated load grounds
Inductive loadsExternal snubbers required
LabellingPrinted channel map inside cabinet door

Terminals & connectors (target layout)

RS-485 A / B

Differential bus pair; daisy-chain in and out through the cabinet.

BUS GND

Reference for the RS-485 transceiver.

VIN 12 V / 24 V DC

Board supply; input voltage detected or selected per unit configuration.

Channels 1–32, A / B per channel

One SSR output pair per channel. Wire each load across its own pair — one load per pair, no daisy-chained load grounds.

Status LEDs

Per-channel indicator reflecting commanded state — the first thing to check when a channel does not switch.

Heatsink area

Keep clear; allow airflow above the board inside the enclosure.

Read the full technical guide Request the datasheet PDF Values marked as targets are subject to change until production release.
Compared

How SSR-32 compares

AspectAXON SSR-32Alternative output hardware
Cycle lifeNo mechanical contacts; wear is not the failure modeMechanical relay boards: finite contact life, scheduled maintenance at high cycle counts
Integration layerPlugs into the AXON master tier directlyPLC I/O modules: assume a PLC master and a PLC engineering toolchain
Channels per cabinet32 on one addressed bus nodeDirect controller outputs: loom and board real estate dominate past about a dozen
Access-control behaviourHold-on-loss, supervised state, group commands built inGeneric Modbus SSR boards: rarely designed with these expectations
Two channels near the loadUse RBN-2 — simpler for that caseSSR-32 is for many channels in one cabinet at high duty cycle
Deployment scenarios

Where AXON SSR-32 fits

Typical configurations we size for integrators. Every scenario below is a planning example, not a customer reference.

Residential high-rise · 30 floors

Floor authorisation from the machine room

A thirty-floor residential tower needs floor-level authorisation. SSR-32 sits in the elevator machine room, one channel per floor authorisation output to the elevator controller. The master holds the floor-to-credential map; on a valid badge it sends one group command authorising the resident's floor. Authorisation cycles thousands of times a month, so solid-state lifetime matters.

Hotel · back-of-house

Corridor lighting and zone control

A city-centre hotel switches thirty-two back-of-house zones — corridors, service rooms, light circuits — from a combination of staff card events and time-of-day schedules. Group commands handle scene changes; per-channel commands handle individual staff events. An electromechanical board would need contact-life budgeting for this duty cycle; SSR-32 does not.

Parking · 32 bays

Per-bay availability and gate signalling

A parking facility has thirty-two bays with per-bay availability lights and gate signals. SSR-32 sits in the parking control cabinet and switches each bay output as cars arrive and leave, driven by occupancy events from the master. Per-channel commands cover single bay changes; group commands handle batch updates at shift change or facility-wide events.

Hospital · multi-wing ward

Silent nurse-station indicator matrix

A hospital ward drives a matrix of nurse-station indicator lights and door-state signals across several wings. Each channel is one indicator; group commands handle wing-wide or shift-wide changes. Silent solid-state switching matters in a clinical environment where relay chatter is unwelcome, and no contact wear means no scheduled relay maintenance.

Questions integrators ask

AXON SSR-32 FAQ

Is AXON SSR-32 shipping?
No — it is in development and not yet a stocked product. Design intent and architectural role are stable; final electrical ratings, AC/DC capability and thermal derating are being finalised in validation. Pilot integrations on planned installs are possible by direct arrangement with AXON.
Why solid-state instead of mechanical relays?
Solid-state elements have effectively unlimited mechanical cycle life, switch in microseconds, are silent and need no contact-wear maintenance. The trade-off is a non-zero on-state voltage drop, heat under load, and care with inrush and transients. For high-cycle access outputs the lifetime arithmetic favours SSR.
What is the difference between per-channel and group commands?
Per-channel commands target one of the 32 outputs with an index and duration. Group commands target a channel set configured at commissioning, in one bus message — for cascade unlock, lighting scenes or multi-floor authorisation. Both are supported so the master never has to fan out thirty-two frames.
Can SSR-32 switch AC mains loads?
Not yet specified. SSR topology decides AC versus DC capability, and the final ratings will state which load classes are supported and at what current. Until then treat the board as DC-output and drive AC contactors externally, with their own snubbers, for mains switching.
Where does SSR-32 sit relative to RBN-2 and CCU-32?
RBN-2 covers two electromechanical channels close to the load. CCU-32 is the cabin master with 32 outputs for elevator floor authorisation and its own decision logic. SSR-32 is the centralised, high-density, solid-state expansion for cabinets that need many channels at high duty cycle and holds no policy of its own.
Can I specify SSR-32 in a tender today?
Specify the architectural role — 32-channel solid-state expansion on the AXON RS-485 bus, per-channel and group commands, 12 or 24 V DC — but do not pin per-channel electrical ratings until the production datasheet is published. Contact AXON for the current validation status and an integration commitment.
Plan it into your cabinet

Ready to plan around AXON SSR-32?

SSR-32 is in development. If a planned install needs high-density solid-state outputs, contact AXON for the current validation status, a pilot arrangement and the latest interface layout — and specify the architectural role in your documents, not electrical ratings, until the datasheet is published.